Difference between revisions of "PowerWheels 2014 Drivetrain Ideas"

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(Created page with "= Brushless DC Motor = == Washing machine == == RC == * Repurpose outrunner brushless DC hobbyist motor for car/boat * [http://www.instructables.com/id/The-New-and-Improved-Br...")
 
Line 1: Line 1:
 
= Brushless DC Motor =
 
= Brushless DC Motor =
== Washing machine ==
 
 
== RC ==
 
== RC ==
 
* Repurpose outrunner brushless DC hobbyist motor for car/boat
 
* Repurpose outrunner brushless DC hobbyist motor for car/boat
 
* [http://www.instructables.com/id/The-New-and-Improved-Brushless-Electric-Scooter-Po/ Overview of this technique for scooters]
 
* [http://www.instructables.com/id/The-New-and-Improved-Brushless-Electric-Scooter-Po/ Overview of this technique for scooters]
 +
* Requires motor (2 motors?) and motor controller
 +
* [http://www.hobbyking.com/ One recommended part supplier]
 
=== Advantages ===
 
=== Advantages ===
 
* Definitely the best weight/performance/efficiency ratio
 
* Definitely the best weight/performance/efficiency ratio
Line 9: Line 10:
 
* Not as straightforward electrically
 
* Not as straightforward electrically
 
* Overkill?
 
* Overkill?
* More expensive than hacky solutions ($200ish)
+
* More expensive than hacky solutions ($200ish) (However people in town may have parts for us?)
 
* Less known about how to do this
 
* Less known about how to do this
* Tend to be fast RPMs to big amount of gearing down
+
* Tend to be fast RPMs so big amount of gearing down
 +
== Washing machine ==
 +
This is the same idea as the RC motor except that we repurpose a washing machine motor instead
 +
=== Advantages ===
 +
* These motors and big and cool looking. We will look totally rad
 +
* Unique, innovative
 +
=== Disadvantages ===
 +
* What voltage do these run on? Likely we will need to rewind coils?
 +
* Motor controller probably won't work out-of-the-box. We have to make our own or hope for the best for a commercial unit?
 
= Hydrostat =
 
= Hydrostat =
 
* Use 12V pump from Harbor Freight ($30ish each) to pump oil to turbine
 
* Use 12V pump from Harbor Freight ($30ish each) to pump oil to turbine
Line 30: Line 39:
 
* Not much reference in using vane pumps in general as turbines. Does this mean it's a bad idea?
 
* Not much reference in using vane pumps in general as turbines. Does this mean it's a bad idea?
 
== Tesla Turbine ==
 
== Tesla Turbine ==
= Wheelchair =
+
 
= Scooter =
+
= Wheelchair System =
 +
* Use 2 motors from one of the 3 wheelchairs we already have.
 +
* Use the intended motor controller for the wheelchair
 +
* Re-gear the motor for more speed and less torque
 +
== Advantages ==
 +
* Might be the easiest/cheapest way to go, since we already have motors and a motor controller
 +
== Disadvantages ==
 +
* These motors are built for battery efficiency over hours and not for speed. Are they strong enough? Will they be fast?
 +
= Traditional Scooter Motors =
 +
* Use a couple of traditional permanent-magnet scooter motors
 +
== Advantages ==
 +
* This is the standard solution by other teams. It's tried, tested, and works
 +
== Disadvantages ==
 +
* Doesn't really take advantage of the parts we happen to have on-hand
 +
* Not as fun a solution as others?
 +
== Bicycle Components ==
 +
With any of the above solutions, we may need to gear down-up. Bicycle components may be a way to do this
 +
* Use crank/sprocket/derailleur with bicycle wheel to get the right gearing
 +
* With wheelchair motors we could attach large gear from crank to motor shaft. There are good ideas on Instructables about how to do this.
 +
* Scooter motor distributors sell small gears that fit on motor shafts which are compatible with bicycle chains.
 +
== Advantages ==
 +
* Takes advantage of parts that we probably already have around. A super cheap way to go
 +
* Easily change gear ratios so we can find the best combination without knowing what we are doing. :-)
 +
== Disadvantages ==
 +
* Thin tires. Could this cause traction problems?
 +
* With wheelchair we would be gearing down then gearing up. Not very efficient?
 +
* Slightly less efficient than a direct-drive solution

Revision as of 07:54, 23 May 2014

Brushless DC Motor

RC

Advantages

  • Definitely the best weight/performance/efficiency ratio

Disadvantages

  • Not as straightforward electrically
  • Overkill?
  • More expensive than hacky solutions ($200ish) (However people in town may have parts for us?)
  • Less known about how to do this
  • Tend to be fast RPMs so big amount of gearing down

Washing machine

This is the same idea as the RC motor except that we repurpose a washing machine motor instead

Advantages

  • These motors and big and cool looking. We will look totally rad
  • Unique, innovative

Disadvantages

  • What voltage do these run on? Likely we will need to rewind coils?
  • Motor controller probably won't work out-of-the-box. We have to make our own or hope for the best for a commercial unit?

Hydrostat

  • Use 12V pump from Harbor Freight ($30ish each) to pump oil to turbine

Power Steering Pump as Turbine

  • Needs to be vane pump. Most but not all PS pumps are vane. Disassembly Video
  • Pumps available from salvage years for $20ish. Some are pick/pull and some are not. Price is the same
  • Vanes in PS pump fly out from centrifugal force.
  • Must use lubricating liquid

Advantages

  • Innovative/unique
  • Could be cool to use transparent pipes plumbed all over the place so people can see the hydraulic action. Put glittery stuff inside the fluid
  • CVT Transmission!

Disadvantages

  • Getting the balance between pressure and displacement of liquid likely to be tricky
  • Extra weight/parts that are totally unnecessary
  • Efficiency? Likely low
  • Only 1 example found of using a PS pump as a turbine (MIT project) and that example was a report and not explained in detail.
  • Not much reference in using vane pumps in general as turbines. Does this mean it's a bad idea?

Tesla Turbine

Wheelchair System

  • Use 2 motors from one of the 3 wheelchairs we already have.
  • Use the intended motor controller for the wheelchair
  • Re-gear the motor for more speed and less torque

Advantages

  • Might be the easiest/cheapest way to go, since we already have motors and a motor controller

Disadvantages

  • These motors are built for battery efficiency over hours and not for speed. Are they strong enough? Will they be fast?

Traditional Scooter Motors

  • Use a couple of traditional permanent-magnet scooter motors

Advantages

  • This is the standard solution by other teams. It's tried, tested, and works

Disadvantages

  • Doesn't really take advantage of the parts we happen to have on-hand
  • Not as fun a solution as others?

Bicycle Components

With any of the above solutions, we may need to gear down-up. Bicycle components may be a way to do this

  • Use crank/sprocket/derailleur with bicycle wheel to get the right gearing
  • With wheelchair motors we could attach large gear from crank to motor shaft. There are good ideas on Instructables about how to do this.
  • Scooter motor distributors sell small gears that fit on motor shafts which are compatible with bicycle chains.

Advantages

  • Takes advantage of parts that we probably already have around. A super cheap way to go
  • Easily change gear ratios so we can find the best combination without knowing what we are doing. :-)

Disadvantages

  • Thin tires. Could this cause traction problems?
  • With wheelchair we would be gearing down then gearing up. Not very efficient?
  • Slightly less efficient than a direct-drive solution