Metalshop Area
Details: missing details and access policies
Contents
General Information
MakeICT's metal shop is an open 1236 sq ft area dedicated to metal working with shared space for bicycle repair.
Gavin Rondeau is the Benevolent Dictator over the metal shop.
Machine Access Policy
Because of the hazardous nature of these tools, before anyone can use the tools, they must pass a regularly scheduled shop safety course that will be posted on the calendar. We want everyone to go home safe and in one piece! SAFE OPERATION of tools is top priority.
Anyone entering the shop will be required to use personal protective equipment (PPE) such as safety glasses, hearing protection, and possibly dust masks (these will be available for purchase).
It is HIGHLY recommended that we use a buddy system, where no single person is working in the shop without a second person in the building so that if there is an injury, somebody else is there to call for help or assist you.
General Shop Safety
Do not use any machine you are not trained on and comfortable using. If at any time you are unsure of what you are doing, stop immediately and ask for help. Do not force tools. Do not use any machine that is not in good working order. Stop, unplug and leave a note on the machine and notify the woodshop BD. NEVER ASSUME A TOOL IS PROPERLY ADJUSTED. Always check the tool prior to use. Wear safety glasses at all times when in the shop area. Ear protection is also recommended, many of the tools operate above 90 decibels and without protection, you are losing hearing. When using power tools (including hand power tools): No open-toed shoes or loose clothing (remove drawstrings) Remove objects on hands and wrists (including rings, bracelets, & watches) Remove dangly necklaces, hair ornaments, and earrings Restrain long hair to prevent entanglement Do not leave machines running unattended. Never talk to or disturb anyone operating power tools, forge or welding equipment. If you must talk to an operator wait until the operator notices you. Be aware of the work going on around you. Do not accidentally bump into another person or their materials while they are working. Most shop accidents are caused by working tired, rushed or distracted. As you get more experience, you will learn to listen to the little voice in the back of your mind that says, you probably shouldn't do that. Stop and think, there is usually a safer way of performing that function. These machines do not have a brain, please use yours!
Metal shop Specific Safety
- Smoke is a bad sign in the metal shop especially when you are not expecting it! Stop what you are doing and correct the problem.
- No wood cutting allowed on metal shop equipment.
- No wet or damp items of any type (including drink containers, rags, or hands) may be placed or left on machine surfaces as they will corrode.
- Do not lean or sit on machinery, these are precision pieces of equipment and you can mis-align them.
- You are responsible for cleaning your machines, your work space, and putting all tools away immediately after use. Scrap wood should be placed in designated locations. Use vacuums or hand brushes to clean machinery.
- Users who consistently fail in their clean-up responsibilities may be denied shop access.
- Make sure machines are in the “off” position and motion has stopped, before leaving them after use.
- All safety guards must be kept in place while operating equipment. If a guard or safety device is an impediment to safe operation of a machine - ask for help.
- Use equipment only for its intended use.
- If you have made an adjustment to a piece of equipment, return it to its normal position after you are done.
- Make sure the machine’s work surface is unobstructed and clean before use.
- Always be aware of the proximity of moving machine parts to body parts - fingers.
- Metal can be hot even though it doesn't look like it, beware of burns.
- Metal is heavy and can cause injury if falling.
- Objects left on the machine can vibrate into revolving cutters. They can then be thrown from the machine with great force. Never clean a machine while it is running.
- All guests are the responsibility of the member, guests are not allowed to use equipment. This is a working shop, so children less than 7 years old are not allowed for safety.
Equipment List
Picture | What | Manufacturer | Model | Power | Status | Expert | How To |
---|---|---|---|---|---|---|---|
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4 Axis 34" x 9.5" CNC Mill | Tormach | PCNC 1100 | 220 | Working | Curt Gridley | [manual] |
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MIG Autoset Welder | Miller | Millermatic 211 Autoset | 220 | Working | Jeff Eck | File:Miller211 manual.pdf |
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Plasma Cutter | Hypertherm | 30 XP | 220 | Working | Jeff Eck | File:Hypertherm30XP manual.pdf |
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Welding Helmet | Chicago Electric | 91214 | solar | Working | Gavin Rondeau | File:WELDING HELMET.pdf |
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4.5" Angle Grinder | Chicago Electric | 91223 | 110 | Working | Gavin Rondeau | File:ANGLE GRINDER.pdf |
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Combo Shear/Brake/Roller | Central Machinery | 5907 | Working | Working | Gavin Rondeau | |
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Horizontal/Vertical Metal Cutting Band Saw | Central Machinery | 93762 | 110 | Working | Gavin Rondeau | File:LAYDOWN BANDSAW.pdf |
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1/2" Bandfile Belt Sander | Chicago Electric | 92158 | 110 | Working | Gavin Rondeau | File:BANDFILE.pdf |
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Bar and Rod Bender | Central Machinery | 38471 | Elbow grease | To Setup | Gavin Rondeau | File:BAR AND ROD BENDER.pdf |
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Tubing Roller | Pittsburgh | 99736 | Working | Setup | Gavin Rondeau | File:99736 tube roller manual.pdf |
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20 Ton Hydraulic Press | Central Machinery | 20 Ton | Working | Setup | Gavin Rondeau | |
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Anvil | Trenton | Made in 1900 | On the Stump | Setup | Gavin Rondeau |