Difference between revisions of "Metalshop Area"

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m (Wikified and moved wishlist to bottom, so that access and other policies are at the top. It should really be here: http://makeict.org/wiki/Donations (After a wiki update, we can have it be like the equipment page, which pulls things together.))
(→‎Equipment List: Added external (google drive) link to Deckel Mill Manual)
(43 intermediate revisions by 8 users not shown)
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== General Information ==
+
==General Information==
MakeICT's metal shop is an open 1200 sq ft area dedicated to metal working with a shared space for bicycle repair.
+
MakeICT's metal shop is broken up into 2 areas, a cold shop and a hot shop.  The hot shop features welding equipment and plasma cutting equipment as well as sand blasting and powder coating. While the cold shop centers around machining operations including lathes and milling machines.
  
[[User:JeremiahBurian|Jeremiah Burian]] is the Metalshop Lead.  
+
You are expected to clean up after yourself. Failure to clean up your own mess will lead to being banned from use of metal shop tools and equipment.
[[User:David Springs|David Springs]], [[User:Brian Groom|Brian Groom]] [[User:Michael James|Michael James]] and [[User:Paul Maseberg|Paul Maseberg]] are assistant Leads.
 
  
 +
Spray paint of any type is prohibited in the Metal shop.
  
 +
==Metal Shop Lead==
  
== Machine Access Policy ==
+
Rustin Atkeisson
 +
 
 +
==Metal Shop Assistant leads==
 +
 
 +
 
 +
John Miranda
 +
 
 +
Jimmy Tennant
 +
==Contacting leads==
 +
 +
To get in touch with Metalshop leadership, email [mailto:metalshop@makeict.org metalshop@makeict.org] .
 +
 
 +
 
 +
==Machine Access Policy==
 
{{:Metalshop_Access_Policy}}
 
{{:Metalshop_Access_Policy}}
 +
 +
==Personal Metal Storage Policy==
 +
Please be aware that any personal metal stored in the metal shop must be labeled with your name and a current date.
 +
Any metal without a label or with a date older than 30 days will be used for classes or be sorted by the area leads and either given away to members or disposed of.
 +
You are allowed to store your metal for longer than 30 days however the label must be updated to current at least every 30 days.
 +
The metal shop is not liable for any supplies left in the space.
 +
  
 
==General Shop Safety==
 
==General Shop Safety==
 +
 
#Do not use any equipment you are not comfortable using. If at any time you are unsure of what you are doing, stop immediately and ask for help.
 
#Do not use any equipment you are not comfortable using. If at any time you are unsure of what you are doing, stop immediately and ask for help.
#Do not use any machine that is not in good working order. unplug The equipment,leave a note on the machine and notify the metalshop Lead-[[User:JeremiahBurian|Jeremiah Burian]].
+
#Do not use any machine that is not in good working order. unplug The equipment,leave a note on the machine and notify the metalshop Lead-
 
#Always check tools prior to use.
 
#Always check tools prior to use.
 
#Wear safety glasses at all times when tools are in use in the shop area.
 
#Wear safety glasses at all times when tools are in use in the shop area.
 
#Ear protection is recommended
 
#Ear protection is recommended
 
#No open-toed shoes or loose clothing
 
#No open-toed shoes or loose clothing
#Remove objects on hands and wrists  
+
#Remove objects on hands and wrists
 
#Remove dangly necklaces and earrings
 
#Remove dangly necklaces and earrings
 
#Restrain long hair to prevent entanglement
 
#Restrain long hair to prevent entanglement
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#Be aware of the work going on around you.
 
#Be aware of the work going on around you.
 
#Wear proper PPE (personal protective equipment) Safety glasses welding sleeves, grinding shields etc.
 
#Wear proper PPE (personal protective equipment) Safety glasses welding sleeves, grinding shields etc.
 +
#Unplug/turn off the air compressor when not in use
 +
#Make sure all windows and doors are shut before leaving
  
==Metalshop Safety ==
+
==Metalshop Safety==
  
 
#You are responsible for cleaning your machines, your work space, and putting all tools away after use. Scrap metal should be placed in designated locations. Use vacuums or hand brushes to clean machinery.
 
#You are responsible for cleaning your machines, your work space, and putting all tools away after use. Scrap metal should be placed in designated locations. Use vacuums or hand brushes to clean machinery.
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#If you have made an adjustment to a piece of equipment, return it to its normal position after you are done.
 
#If you have made an adjustment to a piece of equipment, return it to its normal position after you are done.
 
#All guests are the responsibility of the member. Guests are NOT allowed to use equipment. Children under 8 years old are not allowed for safety.
 
#All guests are the responsibility of the member. Guests are NOT allowed to use equipment. Children under 8 years old are not allowed for safety.
 +
  
 
==Machine shop Specific Safety==
 
==Machine shop Specific Safety==
 +
 
#This includes all mills and lathes in the metalshop.
 
#This includes all mills and lathes in the metalshop.
#Lead or authorized peer certification is required to operate this equipment.  This can be as easy as showing the Lead or peer the proper use of said equipment and describing experience.
+
#Lead authorized certification is required to operate this equipment.  This can be as easy as showing the Lead or peer the proper use of said equipment and describing experience.
 
#Due to the high level of technical understanding and cost of the Tormach CNC mill, extensive training will be required before use.
 
#Due to the high level of technical understanding and cost of the Tormach CNC mill, extensive training will be required before use.
  
 
==Welding shop Specific Safety==
 
==Welding shop Specific Safety==
 +
 
#Use the proper face shield when grinding and a welding helmet when welding.
 
#Use the proper face shield when grinding and a welding helmet when welding.
 
#Closed-toed shoes.
 
#Closed-toed shoes.
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'''Fire'''
 
'''Fire'''
 +
 
#Make sure the hot work area is free from all flammable materials such as flammable liquids, paper, etc. Do not wear clothing or gloves that have been exposed to flammable liquids.
 
#Make sure the hot work area is free from all flammable materials such as flammable liquids, paper, etc. Do not wear clothing or gloves that have been exposed to flammable liquids.
  
 
'''Burns'''
 
'''Burns'''
#Welded metal will remain hot for several minutes after it is welded.
+
 
 +
#Welded metal will remain hot for several minutes after it is welded.
 +
#Burn kit is in the big orange medical bag in the cold shop.
  
 
'''UV Burns'''
 
'''UV Burns'''
#The light emitted from a weld arc is brighter than the sun. Do not look at the arc without wearing a full-faced welding mask with a shade 9 or darker filter plate.  
+
 
 +
#The light emitted from a weld arc is brighter than the sun. Do not look at the arc without wearing a full-faced welding mask with a shade 9 or darker filter plate.
 +
 
 
'''Compressed Gas Cylinders'''
 
'''Compressed Gas Cylinders'''
 +
 
#Argon and CO2 are inert, nontoxic gases normally present in the atmosphere. However, if allowed to fill an enclosed area these gases can fully displace breathable air, causing asphyxiation and death. Greater potential danger is the valve being knocked off the cylinder, turning it into a [https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=1&cad=rja&uact=8&ved=0ahUKEwjgoben1NTJAhVxtoMKHcOUD3EQyCkIHjAA&url=https%3A%2F%2Fwww.youtube.com%2Fwatch%3Fv%3DejEJGNLTo84&usg=AFQjCNHsmc_7cnerbQoLrdAHYLgzwssOnQ&bvm=bv.109910813,d.eWE rocket] powerful enough to severely injure or kill people and damage equipment and the building itself.
 
#Argon and CO2 are inert, nontoxic gases normally present in the atmosphere. However, if allowed to fill an enclosed area these gases can fully displace breathable air, causing asphyxiation and death. Greater potential danger is the valve being knocked off the cylinder, turning it into a [https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=1&cad=rja&uact=8&ved=0ahUKEwjgoben1NTJAhVxtoMKHcOUD3EQyCkIHjAA&url=https%3A%2F%2Fwww.youtube.com%2Fwatch%3Fv%3DejEJGNLTo84&usg=AFQjCNHsmc_7cnerbQoLrdAHYLgzwssOnQ&bvm=bv.109910813,d.eWE rocket] powerful enough to severely injure or kill people and damage equipment and the building itself.
 
#The following guidelines must be followed at all times:
 
#The following guidelines must be followed at all times:
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#**Cylinders must be securely capped.
 
#**Cylinders must be securely capped.
  
== Equipment List ==
+
==Equipment List==
<onlyinclude>{| class="wikitable sortable" ! data-sort-type="Tool"|
+
<onlyinclude>
|-
+
{| class="wikitable sortable" data-sort-type="Tool" ! |
! Picture !! What !! Manufacturer !! Model !! Power !! Status !! Expert !! How To
 
 
|-
 
|-
| [[File:Tormach_PCNC_1100_Series3.jpg|200px]] || 4 Axis 34" x 9.5" [[Tormach CNC Mill]] || Tormach  || PCNC 1100 || 220 || Working|| Curt Gridley ||[[http://www.tormach.com/document_direct_download.html?doc_id=738  manual]]
+
!Picture!!What!!Manufacturer!!Model!!Status!!Expert!!Authorizers!!How To!!Power Requirements
 
|-
 
|-
| [[File:Anatomy_of_Logan_Lathe.png|200px]] || 12"x 35" Metal Gear Head Lathe|| Logan-Powermatic  || 2557TH|| 220 || Working|| Joe Groom ||[[File:Logan_manual.pdf|manual]]
+
|[[File:Tormach_PCNC_1100_Series3.jpg|200px]]||4 Axis 34" x 9.5" [[Tormach CNC Mill]]||Tormach||PCNC 1100||Working||Curt Gridley||Curt Gridley<br>Jason Bailey||[https://www.tormach.com/support/wpdmpro/um10349-pcnc1100-manual-0916a-web/?wpdmdl=1584&ind=0 manual]<br>[https://www.tormach.com/support/mill/1100-mill/pcnc-1100-knowledge-base/ FAQ]
 
|-
 
|-
| [[File:Craftsman lathe.jpg|200px]] || 12" Metal Lathe|| Craftsman  || 101.28990|| 110 || Working|| Joe Groom ||[[File:Craftsman Lathe manual.pdf|manual]]
+
|[[File:Cnc plasma table.jpg|200px]]||3 Axis 48" x 48" [[CNCPlasmasCutter]]||MakeICT||N/A||Working||Curt Gridley||
 
|-
 
|-
| [[File:Mill_drill.jpg|200px]] || 8"x29" Mill Drill|| Enco  || GL-30B|| 110 || Working|| ??||[[File:RF-30_manual.pdf|manual]]
+
|[[File:Anatomy_of_Logan_Lathe.png|200px]]||12"x 35" Metal Gear Head Lathe||Logan-Powermatic||2557TH||Working||Joe Groom||<br>Joe Groom<br>||[[Media:Logan manual.pdf|manual]]<br>[https://www.youtube.com/watch?v=BK7myNyi1pI How To Video]
 
|-
 
|-
| [[File:Miller211.jpg|200px]] || MIG Autoset Welder || Miller || Millermatic 211 Autoset || 220 || Working|| [[User:Jeremiah Burian|Jeremiah Burian]] ||[[File:Miller211_manual.pdf|manual]]
+
|[[File:Craftsman lathe.jpg|200px]]||12" Metal Lathe||Craftsman||101.28990||Working||Joe Groom||<br>Joe Groom<br>||[[Media:Craftsman Lathe manual.pdf|manual]]
 
|-
 
|-
| [[File:Hypertherm_65.jpg|200px]] || CNC Plasma Table Cutter || Hypertherm || Powermax 65 || 220 3PH || Working|| [[User:Jeremiah Burian|Jeremiah Burian]] ||[[File:Hypertherm 65 Manual.pdf|manual]]
+
|[[File:Mill drill.jpg|200px]]||8"x29" Manual Mill||Enco||GL-30B||Working|| || ||[[Media:RF-30 manual.pdf|manual]]
 
|-
 
|-
| [[File:Hypertherm30XP.jpg|200px]] || Plasma Cutter || Hypertherm || 30 XP || 220 || Working|| [[User:Jeff Eck|Jeff Eck]] ||[[File:Hypertherm30XP_manual.pdf|manual]]
+
|[[File:Miller211.jpg|200px]]||MIG Autoset Welder||Miller||Millermatic 211 Autoset||Working|| || ||[[Media:Miller211 manual.pdf|manual]]
 
|-
 
|-
| [[File:WELDING HELMET.jpg|200px]] || Welding Helmet || Chicago Electric || 91214 || solar || Working || [[User:Jeremiah Burian|Jeremiah Burian]] || [[File:WELDING HELMET.pdf|manual]]
+
|[[File:HotMax123.jpg|200px]]||MIG Welder||Hot Max||135WFG 135 Amp||Working|| || ||
 
|-
 
|-
| [[File:Ingersoll_Compressor.jpg|200px]] || [[media:IR SS5L5 manual.pdf|5HP 60 gal Compressor]] || Ingersoll Rand || SS5L5 || 220 || Operational || [[User:Jeremiah Burian|Jeremiah Burian]]
+
|[[File:Hypertherm_65.jpg|200px]]||CNC Plasma Table Cutter||Hypertherm||Powermax 65||Working|| || ||[[Media:Hypertherm 65 Manual.pdf|manual]]
 
|-
 
|-
| [[File: DWE402G.jpg|200px]] || 4-1/2” Paddle Angle Grinder || DeWalt || DWE402G || 110V || Working || [[User:Jeff Eck|Jeff Eck]] || [[media: DWE402G _manual.pdf |manual]]
+
|[[File:Hypertherm30XP.jpg|200px]]||Plasma Cutter||Hypertherm||30 XP||Working|| || ||[[Media:Hypertherm30XP manual.pdf|manual]]
 
|-
 
|-
| [[File:ANGLE GRINDER.jpg|200px]] || 4.5" Angle Grinder || Chicago Electric || 91223 || 110 || Working || [[User:Jeremiah Burian|Jeremiah Burian]] ||[[File:ANGLE_GRINDER.pdf|manual]]
+
|[[File:WELDING HELMET.jpg|200px]]||Welding Helmet||Chicago Electric||91214||Working|| || ||[[Media:WELDING HELMET.pdf|manual]]
 
|-
 
|-
| [[File:tumbler.jpg|200px]] || 18 Lb Vibratory Tumbler || Chicago Electric || 96923 || 110 || Working || [[User:Jeremiah Burian|Jeremiah Burian]] ||[[File:tumbler_manual.pdf|manual]]
+
|[[File:Ingersoll_Compressor.jpg|200px]]||[[Media:IR SS5L5 manual.pdf|5HP 60 gal Compressor]]||Ingersoll Rand||SS5L5||Operational|| || ||
 
|-
 
|-
| [[File:SHEAR-BRAKE-ROLLER.jpg|200px]] || Combo Shear/Brake/Roller || Central Machinery || 5907 || Working || Working || [[User:Jeremiah Burian|Jeremiah Burian]] ||  
+
|[[File:Blast cabinet.jpg|200px]]||Abrasive Blast Cabinet||Central Pneumatic||62144||Working|| || ||[[Media:Blast cabinet manual.pdf|manual]]
[[File:SHEAR-BRAKE-ROLLER.pdf|manual]]
 
 
|-
 
|-
| [[File:BANDSAW.jpg|200px]] || Horizontal/Vertical Metal Cutting Band Saw || Central Machinery || 93762 || 110 || Working || [[User:Jeremiah Burian|Jeremiah Burian]] || [[File:LAYDOWN BANDSAW.pdf]]
+
|[[File:DWE402G.jpg|200px]]||4-1/2” Paddle Angle Grinder||DeWalt||DWE402G||Working|| || ||[[Media:DWE402G manual.pdf|manual]]
 
|-
 
|-
| [[File:Jet_JBS-14MW_photo.jpg|200px]] || 14" Vertical Metal/Wood Cutting Band Saw || Jet || JBS-14MW || 110 || Working || [[User:Jeremiah Burian|Jeremiah Burian]] || [[File:Jet_JBS-14MW_manual.pdf]]
+
|[[File:tumbler.jpg|200px]]||18 Lb Vibratory Tumbler||Chicago Electric||96923||Working|| || ||[[Media:Tumbler manual.pdf|manual]]
 
|-
 
|-
| [[File:BANDFILE.jpg|200px]] || 1/2" Bandfile Belt Sander || Chicago Electric || 92158 || 110 || Working || [[User:Jeremiah Burian|Jeremiah Burian]] || [[File:BANDFILE.pdf]]
+
|[[File:SHEAR-BRAKE-ROLLER.jpg|200px]]||Combo Shear/Brake/Roller||Central Machinery||5907||Working|| || ||[[Media:SHEAR-BRAKE-ROLLER.pdf|manual]]
 
|-
 
|-
| [[File:BAR AND ROD BENDER.jpg|200px]] || Bar and Rod Bender || Central Machinery || 38471 || Elbow grease || To Setup || [[User:Jeremiah Burian|Jeremiah Burian]] || [[File:BAR AND ROD BENDER.pdf]]
+
|[[File:BandsawG0561.jpg|200px]]||Horizontal Metal Cutting Band Saw||Grizzly||G0561||Working|| || ||[[Media:Bandsaw manual g0561 m.pdf|manual]]
 +
|
 
|-
 
|-
| [[File:tube roller.jpg|200px]] || Tubing Roller || Pittsburgh || 99736 || Working || Setup || [[User:Jeremiah Burian|Jeremiah Burian]] || [[File:99736 tube roller manual.pdf]]
+
|[[File:BANDFILE.jpg|200px]]||1/2" Bandfile Belt Sander||Chicago Electric||92158||Working|| || ||[[Media:BANDFILE.pdf|manual]]
 
|-
 
|-
| [[File:20ton press.jpg|200px]] || 20 Ton Hydraulic Press || Central Machinery || 20 Ton || Working || Setup || [[User:Jeremiah Burian|Jeremiah Burian]] ||
+
|[[File:BAR AND ROD BENDER.jpg|200px]]||Bar and Rod Bender||Central Machinery||38471||To Setup|| || ||[[Media:BAR AND ROD BENDER.pdf|manual]]
 
|-
 
|-
| [[File:Lift Table.jpg|200px]] || 1000lb Hydraulic Lift Table || Central Machinery || 1000 lbs, 34" max height || Working || Setup || [[User:Jeremiah Burian|Jeremiah Burian]] || [[File:Lift table manual.pdf]]
+
|[[File:tube roller.jpg|200px]]||Tubing Roller||Pittsburgh||99736||Setup|| || ||[[Media:99736 tube roller manual.pdf|manual]]
 
|-
 
|-
| [[File:Foldable Shop Crane.jpg|200px]] || Foldable 2 Ton Shop Crane (Cherry Picker) || Pittsburgh || 2 Ton || Working || Setup || [[User:Jeremiah Burian|Jeremiah Burian]] || [[File:Shop Crane manual.pdf]]
+
|[[File:Lift Table.jpg|200px]]||1000lb Hydraulic Lift Table||Central Machinery||1000 lbs, 34" max height||Setup|| || ||[[Media:Lift table manual.pdf|manual]]
 
|-
 
|-
| [[File:Johnson forge.jpg|200px]] || 120K BTU/hr Gas Forge|| Johnson Forge || 120K BTU || Needs converted to NG || Proposed to be sold || [[User:Jeremiah Burian|Jeremiah Burian]] ||  
+
|[[File:ANVIL.jpg|200px]]||Anvil||Trenton||Made in 1900||Setup|| || ||
 
|-
 
|-
| [[File:ANVIL.jpg|200px]] || Anvil || Trenton || Made in 1900 || On the Stump || Setup || [[User:Jeremiah Burian|Jeremiah Burian]] ||
+
|[[File:Deckel KF2.jpg|200px]]||Copy Mill||Deckel||Made in 1956||Setup|| || || [https://drive.google.com/file/d/1GHYw36lpoUAV3wucaZTmpEUF1JERjwnm/view?usp=sharing Manual (75MB)]
 
|-
 
|-
 
|}</onlyinclude>
 
|}</onlyinclude>
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'''Safety Class'''
 
'''Safety Class'''
 +
 
*This is a free course for members
 
*This is a free course for members
*This class covers the basic safety knowledge to allow members to use the basic metal working tools and grants access to the basic equipment.  
+
*This class covers the basic safety knowledge to allow members to use the basic metal working tools and grants access to the basic equipment.
 
*It does NOT teach members how to properly use these tools.
 
*It does NOT teach members how to properly use these tools.
 
*It does NOT unlock machining tools, Tormach, mill or lathe.
 
*It does NOT unlock machining tools, Tormach, mill or lathe.
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*It does not unlock the welders or Plasma cutter.
 
*It does not unlock the welders or Plasma cutter.
  
 +
'''MIG Welding Class'''
  
 
'''MIG Welding Class'''
 
 
*Never welded before? Want to improve your welding abilities? Here you go!
 
*Never welded before? Want to improve your welding abilities? Here you go!
 
*Class starts with some short videos and some classroom time, then moves out to the metal shop for an equipment overview and demonstration.  After that, every person will have a chance to do some welding with an experienced welder coaching you. There will be a fee for this class. Please wear appropriate footwear and long sleeve shirt.
 
*Class starts with some short videos and some classroom time, then moves out to the metal shop for an equipment overview and demonstration.  After that, every person will have a chance to do some welding with an experienced welder coaching you. There will be a fee for this class. Please wear appropriate footwear and long sleeve shirt.
  
 
'''Plasma Cutting Class'''
 
'''Plasma Cutting Class'''
 +
 
*There will be a fee for this class.
 
*There will be a fee for this class.
 
*Short class time to learn some basics
 
*Short class time to learn some basics
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'''Tig Welding Class'''
 
'''Tig Welding Class'''
 +
 
*There will be a fee for this class.
 
*There will be a fee for this class.
 
*Small class size gives more one on one time to learn and practice welds.
 
*Small class size gives more one on one time to learn and practice welds.
 
*Class will cover safety, overview of Tig welder, Demonstration of both Aluminum and Steel welding, and provide each participant the opportunity to weld both types.
 
*Class will cover safety, overview of Tig welder, Demonstration of both Aluminum and Steel welding, and provide each participant the opportunity to weld both types.
 +
 +
'''Spot Welding'''
 +
 +
*Class is contingent upon getting the REX spot welder wired up and running
 +
*There will be a fee for this class
 +
  
 
'''Milling Class'''
 
'''Milling Class'''
*We are currently looking for an instructor for this class, if you are interested in teaching this class contact the metalshop Lead
+
 
 +
*Basic use and processes are covered in the milling basics class
 +
*Advanced classes that include the use of dividing heads are being researched
 +
*There will be a fee for both classes
 +
 
 +
'''Copy Mill Class'''
 +
 
 +
*Class is contingent upon getting the Deckel Duplicator mill setup
 +
 
 +
*There will be a fee for both classes
  
 
'''Lathe Class'''
 
'''Lathe Class'''
*Classes are currently on the calendar. 
+
 
 +
*Basic use and processes are covered in the lathe basics class
 +
*There will be a fee for this class
 +
 
 +
 
 +
'''Powder Coating Class'''
 +
 
 +
*Covers the basic process of powder coating and baking of a small part
 +
*There will be a fee for this class
  
 
'''Bicycle Maintenance'''
 
'''Bicycle Maintenance'''
 +
 
*We are currently looking for an instructor for this class, if you are interested in teaching this class contact the metalshop Lead
 
*We are currently looking for an instructor for this class, if you are interested in teaching this class contact the metalshop Lead
  
 
'''Basic Forge Techniques'''
 
'''Basic Forge Techniques'''
 +
 
*We are currently looking for an instructor for this class, if you are interested in teaching this class contact the metalshop Lead
 
*We are currently looking for an instructor for this class, if you are interested in teaching this class contact the metalshop Lead
 +
*This may turn into a committee with enough interest
  
 
==MetalShop Wish List==
 
==MetalShop Wish List==
 
A list of equipment or tools that the metalshop would like to obtain.  If you would like to donate one of these tools please contact the Metalshop Lead before dropping the tools or equipment off.
 
A list of equipment or tools that the metalshop would like to obtain.  If you would like to donate one of these tools please contact the Metalshop Lead before dropping the tools or equipment off.
 
            
 
            
# Bandsaw : Grizzly G0561 - 7" x 12" Metal Cutting Bandsaw  http://www.grizzly.com/products/7-x-12-Metal-Cutting-Bandsaw/G0561?utm_campaign=zPage&utm_source=grizzly.com
+
#English wheel : Grizzly T25101 - Benchtop English Wheel  http://www.grizzly.com/products/Benchtop-English-Wheel/T25101?utm_campaign=zPage&utm_source=grizzly.com
# English wheel : Grizzly T25101 - Benchtop English Wheel  http://www.grizzly.com/products/Benchtop-English-Wheel/T25101?utm_campaign=zPage&utm_source=grizzly.com
+
#Shear :
# Shear :
+
#Brake :
# Brake :  
+
#Finger brake :
# Finger brake :
+
#Spot welder :
# Powder coating : Would need larger building for this
+
#Iron worker : 50 ton ?
# Large sand blast cabinet :
+
#Large manual mill with digital read out :
# 2nd large compressor : 60 gallon plus.  true 5hp or greater
+
#Metal ring roller :
# Spot welder :  
+
#Tubing bender with hydraulics :
# Iron worker : 50 ton ?
+
#2nd miller 211 welder :
# Jig table for welding :
+
#Cnc lathe :
# Large manual mill with readout :
+
#Sheet metal punch :
# Hand tools / tool sets , ratchets, sockets, pliers, screwdrivers, cutters etc
+
#Power hammer blacksmith :
# Metal ring roller :
+
#Paint booth : Would need larger building for this
# Tubing bender with hydraulics :
+
#Safety gear :
# 2nd miller 211 welder :
+
#Safety Glasses:
# Cnc lathe :
+
#Hearing protection : over the ear or in the ear
# Sheet metal punch :
+
#New welding hoods :
# Power hammer blacksmith :
+
#Replacement lenses for welding hoods :
# Paint booth : Would need larger building for this
+
#Welding wire and consumables :
# More hand grinders :
+
#Material for plasma/welding etc :
# Safety gear :  
+
#Garage door for hot shop
# Safety Glasses:
+
#Knife maker belt sander : *2x72 Belt Grinder
# Hearing protection : over the ear or in the ear
+
#Few more forges and anvils :
# New welding hoods :
+
#Swage blocks and tongs for blacksmith :
# Replacement lenses for welding hoods :
+
#Welding gear: welding sleeves, leather aprons, etc.
# Welding wire and consumables :  
 
# Material for plasma/welding etc :
 
# Gate for garage door :
 
# Bike parking area :
 
# Knife maker belt sander : *2x72 Belt Grinder  
 
# Few more forges and anvils :
 
# Swage blocks and tongs for blacksmith :  
 
# Welding gear: Welding curtains, welding sleeves, leather aprons, etc.
 

Revision as of 06:38, 17 April 2021


General Information

MakeICT's metal shop is broken up into 2 areas, a cold shop and a hot shop. The hot shop features welding equipment and plasma cutting equipment as well as sand blasting and powder coating. While the cold shop centers around machining operations including lathes and milling machines.

You are expected to clean up after yourself. Failure to clean up your own mess will lead to being banned from use of metal shop tools and equipment.

Spray paint of any type is prohibited in the Metal shop.

Metal Shop Lead

Rustin Atkeisson

Metal Shop Assistant leads

John Miranda

Jimmy Tennant

Contacting leads

To get in touch with Metalshop leadership, email metalshop@makeict.org .


Machine Access Policy

  • Use of the Metal Shop requires attendance in the area-specific safety class. Completion of the safety class will grant access to the area and use of the basic tools.
  • Advanced tools require demonstration of safe and correct operation to an approved authorizer, as listed on the Wiki, or attendance in an instructional class. These tools are: Welders, Plasma Cutter, Forge, Lathes, Manual Mill, CNC Plasma, Powder coating equipment, Oxy / Acetylene torch, and the Tormach CNC Mill.

Approved by the board on January 18, 2018


Personal Metal Storage Policy

Please be aware that any personal metal stored in the metal shop must be labeled with your name and a current date. Any metal without a label or with a date older than 30 days will be used for classes or be sorted by the area leads and either given away to members or disposed of. You are allowed to store your metal for longer than 30 days however the label must be updated to current at least every 30 days.

The metal shop is not liable for any supplies left in the space.


General Shop Safety

  1. Do not use any equipment you are not comfortable using. If at any time you are unsure of what you are doing, stop immediately and ask for help.
  2. Do not use any machine that is not in good working order. unplug The equipment,leave a note on the machine and notify the metalshop Lead-
  3. Always check tools prior to use.
  4. Wear safety glasses at all times when tools are in use in the shop area.
  5. Ear protection is recommended
  6. No open-toed shoes or loose clothing
  7. Remove objects on hands and wrists
  8. Remove dangly necklaces and earrings
  9. Restrain long hair to prevent entanglement
  10. Do not leave machines running unattended.
  11. Never talk to or disturb anyone operating power tools, forge or welding equipment. If you must talk to an operator wait until the operator finishes the operation.
  12. Be aware of the work going on around you.
  13. Wear proper PPE (personal protective equipment) Safety glasses welding sleeves, grinding shields etc.
  14. Unplug/turn off the air compressor when not in use
  15. Make sure all windows and doors are shut before leaving

Metalshop Safety

  1. You are responsible for cleaning your machines, your work space, and putting all tools away after use. Scrap metal should be placed in designated locations. Use vacuums or hand brushes to clean machinery.
  2. Users who consistently fail in their clean-up responsibilities may be denied shop access.
  3. Make sure machines are in the “off” position and motion has stopped, before leaving them after use.
  4. Make sure all gas cylinders are in the off position while not in use.
  5. All safety guards must be kept in place while operating equipment. If a guard or safety device is an impediment to safe operation of a machine - ask for help.
  6. Use equipment only for its intended use.
  7. If you have made an adjustment to a piece of equipment, return it to its normal position after you are done.
  8. All guests are the responsibility of the member. Guests are NOT allowed to use equipment. Children under 8 years old are not allowed for safety.


Machine shop Specific Safety

  1. This includes all mills and lathes in the metalshop.
  2. Lead authorized certification is required to operate this equipment. This can be as easy as showing the Lead or peer the proper use of said equipment and describing experience.
  3. Due to the high level of technical understanding and cost of the Tormach CNC mill, extensive training will be required before use.

Welding shop Specific Safety

  1. Use the proper face shield when grinding and a welding helmet when welding.
  2. Closed-toed shoes.
  3. Wear the appropriate glove while welding.
  4. We suggest you wear ear protection to prevent sparks from entering your ear canal.
  5. NEVER weld on or near anything that's been cleaned with a chlorinated hydrocarbon like brake-cleaner. When combined with UV light, chlorinated hydrocarbons can create phosgene gas, which can cause serious injury or death. Ventilation will not prevent poisoning.
  6. No galvanized (zinc plated) material should be welded without removal of the galvanized coating near the weld zone to protect from poison gas release.

Fire

  1. Make sure the hot work area is free from all flammable materials such as flammable liquids, paper, etc. Do not wear clothing or gloves that have been exposed to flammable liquids.

Burns

  1. Welded metal will remain hot for several minutes after it is welded.
  2. Burn kit is in the big orange medical bag in the cold shop.

UV Burns

  1. The light emitted from a weld arc is brighter than the sun. Do not look at the arc without wearing a full-faced welding mask with a shade 9 or darker filter plate.

Compressed Gas Cylinders

  1. Argon and CO2 are inert, nontoxic gases normally present in the atmosphere. However, if allowed to fill an enclosed area these gases can fully displace breathable air, causing asphyxiation and death. Greater potential danger is the valve being knocked off the cylinder, turning it into a rocket powerful enough to severely injure or kill people and damage equipment and the building itself.
  2. The following guidelines must be followed at all times:
    • Storing
      • Cylinders must ALWAYS remain upright and NEVER be placed horizontally.
      • Cylinders must be secured with a non-combustible material (metal) to an immovable object to prevent them from falling.
    • Moving
      • Cylinders must be securely capped.

Equipment List

Picture What Manufacturer Model Status Expert Authorizers How To Power Requirements
Tormach PCNC 1100 Series3.jpg 4 Axis 34" x 9.5" Tormach CNC Mill Tormach PCNC 1100 Working Curt Gridley Curt Gridley
Jason Bailey
manual
FAQ
Cnc plasma table.jpg 3 Axis 48" x 48" CNCPlasmasCutter MakeICT N/A Working Curt Gridley
Anatomy of Logan Lathe.png 12"x 35" Metal Gear Head Lathe Logan-Powermatic 2557TH Working Joe Groom
Joe Groom
manual
How To Video
Craftsman lathe.jpg 12" Metal Lathe Craftsman 101.28990 Working Joe Groom
Joe Groom
manual
Mill drill.jpg 8"x29" Manual Mill Enco GL-30B Working manual
Miller211.jpg MIG Autoset Welder Miller Millermatic 211 Autoset Working manual
HotMax123.jpg MIG Welder Hot Max 135WFG 135 Amp Working
Hypertherm 65.jpg CNC Plasma Table Cutter Hypertherm Powermax 65 Working manual
Hypertherm30XP.jpg Plasma Cutter Hypertherm 30 XP Working manual
WELDING HELMET.jpg Welding Helmet Chicago Electric 91214 Working manual
Ingersoll Compressor.jpg 5HP 60 gal Compressor Ingersoll Rand SS5L5 Operational
Blast cabinet.jpg Abrasive Blast Cabinet Central Pneumatic 62144 Working manual
DWE402G.jpg 4-1/2” Paddle Angle Grinder DeWalt DWE402G Working manual
Tumbler.jpg 18 Lb Vibratory Tumbler Chicago Electric 96923 Working manual
SHEAR-BRAKE-ROLLER.jpg Combo Shear/Brake/Roller Central Machinery 5907 Working manual
BandsawG0561.jpg Horizontal Metal Cutting Band Saw Grizzly G0561 Working manual
BANDFILE.jpg 1/2" Bandfile Belt Sander Chicago Electric 92158 Working manual
BAR AND ROD BENDER.jpg Bar and Rod Bender Central Machinery 38471 To Setup manual
Tube roller.jpg Tubing Roller Pittsburgh 99736 Setup manual
Lift Table.jpg 1000lb Hydraulic Lift Table Central Machinery 1000 lbs, 34" max height Setup manual
ANVIL.jpg Anvil Trenton Made in 1900 Setup
Deckel KF2.jpg Copy Mill Deckel Made in 1956 Setup Manual (75MB)

MetalShop Classes

Safety Class

  • This is a free course for members
  • This class covers the basic safety knowledge to allow members to use the basic metal working tools and grants access to the basic equipment.
  • It does NOT teach members how to properly use these tools.
  • It does NOT unlock machining tools, Tormach, mill or lathe.
  • It does NOT unlock Forge or smelting equipment.
  • It does not unlock the welders or Plasma cutter.

MIG Welding Class

  • Never welded before? Want to improve your welding abilities? Here you go!
  • Class starts with some short videos and some classroom time, then moves out to the metal shop for an equipment overview and demonstration. After that, every person will have a chance to do some welding with an experienced welder coaching you. There will be a fee for this class. Please wear appropriate footwear and long sleeve shirt.

Plasma Cutting Class

  • There will be a fee for this class.
  • Short class time to learn some basics
  • This class will cover cutting steel with the plasma cutter and what settings to use for what thickness of metal. Proper tip selection and changing. It will also have a hands on session where everyone will get a chance to use the cutter on different thickness materials. Please wear appropriate footwear and long sleeve shirt.


Tig Welding Class

  • There will be a fee for this class.
  • Small class size gives more one on one time to learn and practice welds.
  • Class will cover safety, overview of Tig welder, Demonstration of both Aluminum and Steel welding, and provide each participant the opportunity to weld both types.

Spot Welding

  • Class is contingent upon getting the REX spot welder wired up and running
  • There will be a fee for this class


Milling Class

  • Basic use and processes are covered in the milling basics class
  • Advanced classes that include the use of dividing heads are being researched
  • There will be a fee for both classes

Copy Mill Class

  • Class is contingent upon getting the Deckel Duplicator mill setup
  • There will be a fee for both classes

Lathe Class

  • Basic use and processes are covered in the lathe basics class
  • There will be a fee for this class


Powder Coating Class

  • Covers the basic process of powder coating and baking of a small part
  • There will be a fee for this class

Bicycle Maintenance

  • We are currently looking for an instructor for this class, if you are interested in teaching this class contact the metalshop Lead

Basic Forge Techniques

  • We are currently looking for an instructor for this class, if you are interested in teaching this class contact the metalshop Lead
  • This may turn into a committee with enough interest

MetalShop Wish List

A list of equipment or tools that the metalshop would like to obtain. If you would like to donate one of these tools please contact the Metalshop Lead before dropping the tools or equipment off.

  1. English wheel : Grizzly T25101 - Benchtop English Wheel http://www.grizzly.com/products/Benchtop-English-Wheel/T25101?utm_campaign=zPage&utm_source=grizzly.com
  2. Shear :
  3. Brake :
  4. Finger brake :
  5. Spot welder :
  6. Iron worker : 50 ton ?
  7. Large manual mill with digital read out :
  8. Metal ring roller :
  9. Tubing bender with hydraulics :
  10. 2nd miller 211 welder :
  11. Cnc lathe :
  12. Sheet metal punch :
  13. Power hammer blacksmith :
  14. Paint booth : Would need larger building for this
  15. Safety gear :
  16. Safety Glasses:
  17. Hearing protection : over the ear or in the ear
  18. New welding hoods :
  19. Replacement lenses for welding hoods :
  20. Welding wire and consumables :
  21. Material for plasma/welding etc :
  22. Garage door for hot shop
  23. Knife maker belt sander : *2x72 Belt Grinder
  24. Few more forges and anvils :
  25. Swage blocks and tongs for blacksmith :
  26. Welding gear: welding sleeves, leather aprons, etc.