Difference between revisions of "Metalshop Area"

From MakeICT Wiki
Jump to navigationJump to search
Line 12: Line 12:
 
It is HIGHLY recommended that we use a buddy system, where no single person is working in the shop without a second person in the building so that if there is an injury, somebody else is there to call for help or assist you.
 
It is HIGHLY recommended that we use a buddy system, where no single person is working in the shop without a second person in the building so that if there is an injury, somebody else is there to call for help or assist you.
  
General Shop Safety[edit]
+
==General Shop Safety==
 
Do not use any machine you are not trained on and comfortable using. If at any time you are unsure of what you are doing, stop immediately and ask for help. Do not force tools.
 
Do not use any machine you are not trained on and comfortable using. If at any time you are unsure of what you are doing, stop immediately and ask for help. Do not force tools.
 
Do not use any machine that is not in good working order. Stop, unplug and leave a note on the machine and notify the woodshop BD.
 
Do not use any machine that is not in good working order. Stop, unplug and leave a note on the machine and notify the woodshop BD.
Line 28: Line 28:
 
Most shop accidents are caused by working tired, rushed or distracted. As you get more experience, you will learn to listen to the little voice in the back of your mind that says, you probably shouldn't do that. Stop and think, there is usually a safer way of performing that function. These machines do not have a brain, please use yours!
 
Most shop accidents are caused by working tired, rushed or distracted. As you get more experience, you will learn to listen to the little voice in the back of your mind that says, you probably shouldn't do that. Stop and think, there is usually a safer way of performing that function. These machines do not have a brain, please use yours!
  
--Metal shop Specific Safety--
+
==Metal shop Specific Safety ==
Smoke is a bad sign in the metal shop especially when you are not expecting it! Stop what you are doing and correct the problem.
+
#Smoke is a bad sign in the metal shop especially when you are not expecting it! Stop what you are doing and correct the problem.
No wood cutting allowed on metal shop equipment.
+
#No wood cutting allowed on metal shop equipment.
No wet or damp items of any type (including drink containers, rags, or hands) may be placed or left on machine surfaces as they will corrode.
+
#No wet or damp items of any type (including drink containers, rags, or hands) may be placed or left on machine surfaces as they will corrode.
Do not lean or sit on machinery, these are precision pieces of equipment and you can mis-align them.
+
#Do not lean or sit on machinery, these are precision pieces of equipment and you can mis-align them.
You are responsible for cleaning your machines, your work space, and putting all tools away immediately after use. Scrap wood should be placed in designated locations. Use vacuums or hand brushes to clean machinery.
+
#You are responsible for cleaning your machines, your work space, and putting all tools away immediately after use. Scrap wood should be placed in designated locations. Use vacuums or hand brushes to clean machinery.
Users who consistently fail in their clean-up responsibilities may be denied shop access.
+
#Users who consistently fail in their clean-up responsibilities may be denied shop access.
Make sure machines are in the “off” position and motion has stopped, before leaving them after use.
+
#Make sure machines are in the “off” position and motion has stopped, before leaving them after use.
All safety guards must be kept in place while operating equipment. If a guard or safety device is an impediment to safe operation of a machine - ask for help.
+
#All safety guards must be kept in place while operating equipment. If a guard or safety device is an impediment to safe operation of a machine - ask for help.
Use equipment only for its intended use.
+
#Use equipment only for its intended use.
If you have made an adjustment to a piece of equipment, return it to its normal position after you are done.
+
#If you have made an adjustment to a piece of equipment, return it to its normal position after you are done.
Make sure the machine’s work surface is unobstructed and clean before use.
+
#Make sure the machine’s work surface is unobstructed and clean before use.
Always be aware of the proximity of moving machine parts to body parts - fingers.
+
#Always be aware of the proximity of moving machine parts to body parts - fingers.
Metal can be hot even though it doesn't look like it, beware of burns.
+
#Metal can be hot even though it doesn't look like it, beware of burns.
Metal is heavy and can cause injury if falling.
+
#Metal is heavy and can cause injury if falling.
Objects left on the machine can vibrate into revolving cutters. They can then be thrown from the machine with great force. Never clean a machine while it is running.
+
#Objects left on the machine can vibrate into revolving cutters. They can then be thrown from the machine with great force. Never clean a machine while it is running.
All guests are the responsibility of the member, guests are not allowed to use equipment. This is a working shop, so children less than 7 years old are not allowed for safety.
+
#All guests are the responsibility of the member, guests are not allowed to use equipment. This is a working shop, so children less than 7 years old are not allowed for safety.
  
 
== Equipment List ==
 
== Equipment List ==

Revision as of 11:00, 26 November 2015

Attention! This page or section is out of date. Help us out by modifying this page.
Details: missing details and access policies


General Information

MakeICT's metal shop is an open 1236 sq ft area dedicated to metal working with shared space for bicycle repair.

Gavin Rondeau is the Benevolent Dictator over the metal shop.

Machine Access Policy

Because of the hazardous nature of these tools, before anyone can use the tools, they must pass a regularly scheduled shop safety course that will be posted on the calendar. We want everyone to go home safe and in one piece! SAFE OPERATION of tools is top priority. Anyone entering the shop will be required to use personal protective equipment (PPE) such as safety glasses, hearing protection, and possibly dust masks (these will be available for purchase).

It is HIGHLY recommended that we use a buddy system, where no single person is working in the shop without a second person in the building so that if there is an injury, somebody else is there to call for help or assist you.

General Shop Safety

Do not use any machine you are not trained on and comfortable using. If at any time you are unsure of what you are doing, stop immediately and ask for help. Do not force tools. Do not use any machine that is not in good working order. Stop, unplug and leave a note on the machine and notify the woodshop BD. NEVER ASSUME A TOOL IS PROPERLY ADJUSTED. Always check the tool prior to use. Wear safety glasses at all times when in the shop area. Ear protection is also recommended, many of the tools operate above 90 decibels and without protection, you are losing hearing. When using power tools (including hand power tools): No open-toed shoes or loose clothing (remove drawstrings) Remove objects on hands and wrists (including rings, bracelets, & watches) Remove dangly necklaces, hair ornaments, and earrings Restrain long hair to prevent entanglement Do not leave machines running unattended. Never talk to or disturb anyone operating power tools, forge or welding equipment. If you must talk to an operator wait until the operator notices you. Be aware of the work going on around you. Do not accidentally bump into another person or their materials while they are working. Most shop accidents are caused by working tired, rushed or distracted. As you get more experience, you will learn to listen to the little voice in the back of your mind that says, you probably shouldn't do that. Stop and think, there is usually a safer way of performing that function. These machines do not have a brain, please use yours!

Metal shop Specific Safety

  1. Smoke is a bad sign in the metal shop especially when you are not expecting it! Stop what you are doing and correct the problem.
  2. No wood cutting allowed on metal shop equipment.
  3. No wet or damp items of any type (including drink containers, rags, or hands) may be placed or left on machine surfaces as they will corrode.
  4. Do not lean or sit on machinery, these are precision pieces of equipment and you can mis-align them.
  5. You are responsible for cleaning your machines, your work space, and putting all tools away immediately after use. Scrap wood should be placed in designated locations. Use vacuums or hand brushes to clean machinery.
  6. Users who consistently fail in their clean-up responsibilities may be denied shop access.
  7. Make sure machines are in the “off” position and motion has stopped, before leaving them after use.
  8. All safety guards must be kept in place while operating equipment. If a guard or safety device is an impediment to safe operation of a machine - ask for help.
  9. Use equipment only for its intended use.
  10. If you have made an adjustment to a piece of equipment, return it to its normal position after you are done.
  11. Make sure the machine’s work surface is unobstructed and clean before use.
  12. Always be aware of the proximity of moving machine parts to body parts - fingers.
  13. Metal can be hot even though it doesn't look like it, beware of burns.
  14. Metal is heavy and can cause injury if falling.
  15. Objects left on the machine can vibrate into revolving cutters. They can then be thrown from the machine with great force. Never clean a machine while it is running.
  16. All guests are the responsibility of the member, guests are not allowed to use equipment. This is a working shop, so children less than 7 years old are not allowed for safety.

Equipment List

Picture What Manufacturer Model Power Status Expert How To
Tormach PCNC 1100 Series3.jpg 4 Axis 34" x 9.5" CNC Mill Tormach PCNC 1100 220 Working Curt Gridley [manual]
Miller211.jpg MIG Autoset Welder Miller Millermatic 211 Autoset 220 Working Jeff Eck File:Miller211 manual.pdf
Hypertherm30XP.jpg Plasma Cutter Hypertherm 30 XP 220 Working Jeff Eck File:Hypertherm30XP manual.pdf
WELDING HELMET.jpg Welding Helmet Chicago Electric 91214 solar Working Gavin Rondeau File:WELDING HELMET.pdf
ANGLE GRINDER.jpg 4.5" Angle Grinder Chicago Electric 91223 110 Working Gavin Rondeau File:ANGLE GRINDER.pdf
SHEAR-BRAKE-ROLLER.jpg Combo Shear/Brake/Roller Central Machinery 5907 Working Working Gavin Rondeau

File:SHEAR-BRAKE-ROLLER.pdf

BANDSAW.jpg Horizontal/Vertical Metal Cutting Band Saw Central Machinery 93762 110 Working Gavin Rondeau File:LAYDOWN BANDSAW.pdf
BANDFILE.jpg 1/2" Bandfile Belt Sander Chicago Electric 92158 110 Working Gavin Rondeau File:BANDFILE.pdf
BAR AND ROD BENDER.jpg Bar and Rod Bender Central Machinery 38471 Elbow grease To Setup Gavin Rondeau File:BAR AND ROD BENDER.pdf
Tube roller.jpg Tubing Roller Pittsburgh 99736 Working Setup Gavin Rondeau File:99736 tube roller manual.pdf
20ton press.jpg 20 Ton Hydraulic Press Central Machinery 20 Ton Working Setup Gavin Rondeau
ANVIL.jpg Anvil Trenton Made in 1900 On the Stump Setup Gavin Rondeau